“炜桦冷彎”提供的電氣櫃全自動冷彎成型生産線爲定制化設備是國内早專業制造配電櫃外框一次成型設備，GGD電器櫃骨架成型設備的公司之一，是建設部金屬結構協會會員單位 ，是山東科技職業學院校企，所供設備都是按照國标來設計制造，無論是技術設計、加工工藝、制造精度、設備質量在同行業中都有優勢。
The automatic cold bending production line for electric cabinet provided by "Weibi cold bending" is the earliest and most professional one-time forming equipment for the outer frame of distribution cabinet in China. It is one of the companies of GGD electric cabinet skeleton forming equipment. It is a member unit of the Metal Structure Association of the Ministry of Construction and a school enterprise of Shandong Vocational College of Science and Technology. The equipment provided is designed and manufactured according to the national standard, regardless of technical design. Processing technology, manufacturing accuracy and equipment quality have advantages in the same industry.
配電箱生産線工藝流程：
Distribution box production line process:
帶鋼上料→鋼卷放料→材料校平→高精度伺服送料→多工位組合式伺服沖孔→高精度冷彎成型→切斷→折框→收料→電氣控制系統
Strip feeding steel coil discharge material leveling high precision servo feeding multi-station combined servo punching high precision cold bending forming cutting folding frame feeding electrical control system
1、高度的自動化程序，減少人工操作；
1. Highly automated procedures to reduce manual operation;
2、工作效率高，提高企業産能；
2. High working efficiency, improve enterprise productivity;
3、整個工藝的生産流程穩定，提高産品的品質和一緻性；
3. The production process of the whole process is stable and the quality and consistency of the products are improved.
4、大批量生産，降低瞭企業生産成本 。
4. Mass production reduces the production cost of enterprises.
帶鋼上料→鋼卷放料→材料校平→高精度伺服送料→多工位組合式伺服沖孔→高精度冷彎成型→切斷→折框→收料→電氣控制系統
Strip feeding steel coil discharge material leveling high precision servo feeding multi-station combined servo punching high precision cold bending forming cutting folding frame feeding electrical control system
生産線主要技術參數：
Main technical parameters of production line:
材料規格 ：Q235冷軋帶鋼，鍍鋅帶鋼
Material Specification: Q235 Cold Rolled Strip, Galvanized Strip
材料厚度 ：0.6→1.2mm（可定制）
Material thickness: 0.6 1.2mm (customizable)
生産速度：2隻/分鍾
Production speed: 2 per minute
生産規格：箱體大小：250*300--800*1000；（可定制）
Production Specification: Box Size: 250*300-800*1000; (Customizable)
箱子深度 ：160/180/200/250（可定制）
Box depth: 160/180/200/250 (customizable)
電壓參數：380V/415V，50Hz, 3相
Voltage parameters: 380V/415V, 50Hz, 3-phase
氣源：0.5m3/Min；壓力爲0.7MPa
Gas source: 0.5m3/Min; pressure: 0.7MPa
齒輪油型号：18#齒輪油
Gear Oil Type: 18 # Gear Oil
軋輥材質：Cr12數控加工 ；淬火處理硬度HRC58°-60°
Roll material: Cr12 numerical control processing; hardness of quenching treatment HRC58 - 60.
驅動電機：變頻電機驅動
Driving motor: variable frequency motor drive
總電機功率：25kw
Total motor power: 25 kW
切斷模具材質： Cr12MoV
Cutting Die Material: Cr12MoV
傳動模式：齒輪箱
Drive mode: gearbox
切斷方式：液壓切斷
Cut-off mode: hydraulic cut-off
切斷尺寸公差：≤ ±0.5mm（長≤1000mm）
Cut-off dimension tolerance: <0.5mm (length <1000mm)
操作系統：觸摸屏人機界面操控
Operating System: Man-machine Interface Control of Touch Screen
電氣控制：三菱PLC程序控制
Electrical control: Mitsubishi PLC program control
占地空間： 20*2*3米（長×寬×高）
Coverage space: 20*2*3 m (length width height)
設備結構及系統配置：
Equipment structure and system configuration:
概述：該生産線主要由放料機、調平機、沖孔切斷機、輸送台、成型主機 、液壓折邊機、成品托料裝置、液壓系統 、電氣控制部分及安全防護部分組成。
Overview: The production line is mainly composed of feeder, leveler, punch cutter, conveyor, forming machine, hydraulic folding machine, finished product supporting device, hydraulic system, electrical control part and safety protection part.
1．放料機：用於存入放卷料並給成形部分提供闆料 ，5噸電動放料機液壓張緊。
1. Feeder: Used for storing coil and supplying sheet metal to forming part, hydraulic tension of 5 ton electric feeder.
2．整平機：9輥精密整平（上4下5），2.2KW電動送料，用於卷料平直並消除材料應力 。
2. Leveling machine: 9 rolls precision leveling (top 4 down 5), 2.2KW electric feeding, used for coiling straightening and eliminating material stress.
3．伺服送料機：含2KW伺服系統 ，精密送料器，沖孔裝置（模具）和切斷裝置。
3. Servo feeder: including 2KW servo system, precision feeder, punching device (die) and cutting device.
2．成型主機：此生産線的主機機座採用100*100*3MM方鋼焊接，機架採用整體式固定牌坊 ，側闆採用25mm鋼闆 ，支承部分均採用優質閩台軸承，進料採用滾輪式，出料採用扭動上下調節，主機鋼性好 ，且結構穩定。
2. Forming main frame: The main frame of this production line is welded with 100*100*3MM square steel, the frame is fixed with integral archway, the side plate is 25mm steel plate, the supporting part adopts high-quality Taiwanese bearings, the feeding part adopts roller type, the feeding part adopts torsion adjustment, the main frame is good in steel and the structure is stable.
B:滾壓模具（軋辘）：16組輥輪成型，均採用優質Gr12模具鋼，HRC達58~60o均採用精密數控機床加工 ，精度爲6~7級，表面粗糙度達0.8 以上，成形尺寸精確，成形工件表面無劃傷。
B: Rolling dies (rollers): 16 groups of rollers are formed with high quality Gr12 die steel, HRC up to 58~60o are processed with precision CNC machine tools, accuracy is 6~7 grades, surface roughness is more than 0.8, forming dimension is accurate, no scratches on the surface of the formed workpiece.
C:傳動部分：是生産線成形動力的輸送部分，其動力由主電機到減速箱，再由減速箱通過齒輪傳送到主動輪上，主動輪通過過度齒輪傳動，使得上下軋辘同步轉動 。
C: Driving part: It is the conveying part of the forming power of the production line. Its power is transferred from the main motor to the reducer, and then from the reducer to the driving wheel through gears. The driving wheel is driven by excessive gears, so that the upper and lower rollers rotate synchronously.
3．定長折彎部分：由定長裝置及折彎機構組成。定長裝置是通過激光探頭結合編碼器定長，當闆料走到定尺長度時，通過PLC控制折彎産品。
3. Fixed length bending part: It consists of fixed length device and bending mechanism. The fixed length device is fixed by laser probe combined with encoder. When the sheet reaches the fixed length, the bending product is controlled by PLC.
生産線主要技術參數：
Main technical parameters of production line:
材料規格：Q235冷軋帶鋼，鍍鋅帶鋼
Material Specification: Q235 Cold Rolled Strip, Galvanized Strip
材料厚度：0.6→1.2mm（可定制）
Material thickness: 0.6 1.2mm (customizable)
生産速度：2隻/分鍾
Production speed: 2 per minute
生産規格：箱體大小：250*300--800*1000；（可定制）
Production Specification: Box Size: 250*300-800*1000; (Customizable)
箱子深度：160/180/200/250（可定制）
Box depth: 160/180/200/250 (customizable)
電壓參數：380V/415V，50Hz, 3相
Voltage parameters: 380V/415V, 50Hz, 3-phase
氣源：0.5m3/Min；壓力爲0.7MPa
Gas source: 0.5m3/Min; pressure: 0.7MPa
液壓油型号：46#液壓油
Hydraulic Oil Type: 46 # Hydraulic Oil
齒輪油型号：18#齒輪油
Gear Oil Type: 18 # Gear Oil
軋輥材質：Cr12數控加工 ；淬火處理硬度HRC58°-60°
Roll material: Cr12 numerical control processing; hardness of quenching treatment HRC58 - 60.
驅動電機：變頻電機驅動
Driving motor: variable frequency motor drive
總電機功率：25kw
Total motor power: 25 kW
切斷模具材質： Cr12MoV
Cutting Die Material: Cr12MoV
傳動模式：齒輪箱
Drive mode: gearbox
切斷方式：液壓切斷
Cut-off mode: hydraulic cut-off
切斷尺寸公差：≤ ±0.5mm（長≤1000mm）
Cut-off dimension tolerance: <0.5mm (length <1000mm)
操作系統：觸摸屏人機界面操控
Operating System: Man-machine Interface Control of Touch Screen
電氣控制：三菱PLC程序控制
Electrical control: Mitsubishi PLC program control
占地空間： 20*2*3米（長×寬×高）
Coverage space: 20*2*3 m (length width height)
電器櫃成型機，配電箱外框沖孔折彎一次成型設備“炜桦冷彎”我們更專業
Electrical cabinet forming machine, one-time forming equipment for punching and bending the outer frame of distribution box "cold bending of birch" we are more professional
消防箱殼體高度 、寬度、深度都可在人機交互界面（觸摸屏）随意調整。可以滿足所有規格的消防箱生産。整個生産工藝無廢料，而且一個人即可操作生産，
述：該生産線主要由放料機、調平機、沖孔切斷機、輸送台、成型主機、液壓折邊機、成品托料裝置、液壓系統、電氣控制部分及安全防護部分組成。
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