本公司是一家以主營自動化冷彎成型設備,高精度異型材成型設備,高精度型鋼生産設備,高精度帶鋼冷彎設備優秀企業 。濰坊炜桦冷彎機械制造有限公司（簡稱爲“炜桦冷彎”）
新型箱體産品特點：
Features of new box products:
我公司研發的配電箱加工生産線爲配電箱一次成型設備 。該設備打破瞭傳統生産方式，對多個工藝步驟進行瞭優化改進 ，使配電箱钣金加工的綜合生産效率提高3倍以上 ，部分環節工序可提高效率10倍以上！日生産箱體1000隻，在人員和場地減少的情況下 ，實現實際生産效率增加數倍；伺服控制和高精度冷彎成型等多項國家技術，確保瞭箱體的钣金制造精度 ，實現箱體機械強度更高 。
The distribution box processing line developed by our company is the primary forming equipment of the distribution box. The equipment breaks the traditional production mode, optimizes and improves several process steps, and improves the overall production efficiency of sheet metal processing of distribution box by more than three times, and some process steps can improve efficiency by more than 10 times. The daily production of 1000 boxes, in the case of reduced personnel and site, to achieve a multiplier of the actual production efficiency; servo control and high-precision cold bending forming and other national technologies, to ensure the accuracy of the box sheet metal manufacturing, to achieve higher mechanical strength of the box.
該機組設備占地約50平方米，設備組成主要包括 ：放料裝置 、校平裝置、自動送料裝置、連續沖孔裝置 、高精度冷彎成型主機 、定尺切斷裝置、自動折框裝置、電氣控制系統等部件組成；主要功能：自動去角 、伺服自動沖孔 、自動下料 、自動成型、自動折框等 。
The unit covers an area of about 50 square meters, and its equipment composition mainly includes: discharging device, leveling device, automatic feeding device, continuous punching device, high precision cold bending forming machine, fixed length cutting device, automatic folding frame device, electrical control system and other components; its main functions are automatic angle removal, Servo Automatic punching, automatic blanking, automatic forming, automatic folding frame, etc.
生産線主要技術參數：
Main technical parameters of production line:
材料規格 ：Q235冷軋帶鋼，鍍鋅帶鋼
Material Specification: Q235 Cold Rolled Strip, Galvanized Strip
材料厚度：0.6→1.2mm（可定制）
Material thickness: 0.6 1.2mm (customizable)
生産速度：2隻/分鍾
Production speed: 2 per minute
生産規格：箱體大小：250*300--800*1000；（可定制）
Production Specification: Box Size: 250*300-800*1000; (Customizable)
箱子深度：160/180/200/250（可定制）
Box depth: 160/180/200/250 (customizable)
電壓參數：380V/415V，50Hz, 3相
Voltage parameters: 380V/415V, 50Hz, 3-phase
氣源：0.5m3/Min；壓力爲0.7MPa
Gas source: 0.5m3/Min; pressure: 0.7MPa
液壓油型号 ：46#液壓油
Hydraulic Oil Type: 46 # Hydraulic Oil
齒輪油型号：18#齒輪油
Gear Oil Type: 18 # Gear Oil
軋輥材質：Cr12數控加工 ；淬火處理硬度HRC58°-60°
Roll material: Cr12 numerical control processing; hardness of quenching treatment HRC58 - 60.
驅動電機 ：變頻電機驅動
Driving motor: variable frequency motor drive
總電機功率：25kw
Total motor power: 25 kW
切斷模具材質： Cr12MoV
Cutting Die Material: Cr12MoV
傳動模式 ：齒輪箱
Drive mode: gearbox
切斷方式：液壓切斷
Cut-off mode: hydraulic cut-off
切斷尺寸公差：≤ ±0.5mm（長≤1000mm）
Cut-off dimension tolerance: <0.5mm (length <1000mm)
操作系統：觸摸屏人機界面操控
Operating System: Man-machine Interface Control of Touch Screen
電氣控制：三菱PLC程序控制
Electrical control: Mitsubishi PLC program control
占地空間： 20*2*3米（長×寬×高）
Coverage space: 20*2*3 m (length width height)
電器櫃成型機，配電箱外框沖孔折彎一次成型設備“炜桦冷彎”我們更專業
Electrical cabinet forming machine, one-time forming equipment for punching and bending the outer frame of distribution box "cold bending of birch" we are more professional
我公司研發的配電箱加工生産線爲配電箱一次成型設備 。該設備打破瞭傳統生産方式 ，對多個工藝步驟進行瞭優化改進，使配電箱钣金加工的綜合生産效率提高3倍以上 ，部分環節工序可提高效率10倍以上！
The distribution box processing line developed by our company is the primary forming equipment of the distribution box. The equipment breaks the traditional production mode, optimizes and improves several process steps, and improves the overall production efficiency of sheet metal processing of distribution box by more than three times, and some process steps can improve efficiency by more than 10 times.
該機組設備占地約50平方米，設備組成主要包括：放料裝置 、校平裝置、自動送料裝置、連續沖孔裝置、高精度冷彎成型主機、定尺切斷裝置、自動折框裝置、電氣控制系統等部件組成；主要功能：自動去角、伺服自動沖孔、自動下料、自動成型、自動折框等。
The unit covers an area of about 50 square meters, and its equipment composition mainly includes: discharging device, leveling device, automatic feeding device, continuous punching device, high precision cold bending forming machine, fixed length cutting device, automatic folding frame device, electrical control system and other components; its main functions are automatic angle removal, Servo Automatic punching, automatic blanking, automatic forming, automatic folding frame, etc.
自動化生産線優點：
Advantages of automatic production line:
1、高度的自動化程序，減少人工操作；
1. Highly automated procedures to reduce manual operation;
2、工作效率高，提高企業産能；
2. High working efficiency, improve enterprise productivity;
3、整個工藝的生産流程穩定，提高産品的品質和一緻性；
3. The production process of the whole process is stable and the quality and consistency of the products are improved.
4、大批量生産，降低瞭企業生産成本。
4. Mass production reduces the production cost of enterprises.
配電箱生産線工藝流程 ：
Distribution box production line process:
帶鋼上料→鋼卷放料→材料校平→高精度伺服送料→多工位組合式伺服沖孔→高精度冷彎成型→切斷→折框→收料→電氣控制系統
Strip feeding steel coil discharge material leveling high precision servo feeding multi-station combined servo punching high precision cold bending forming cutting folding frame feeding electrical control system
自動放料機、校平＼送料部分、連續沖孔部分、成型部分、定尺切斷部分、收料台、電器控制櫃等部件組成。
Automatic feeder, leveling feeding part, continuous punching part, forming part, fixed length cut-off part, feeding table, electrical control cabinet and other components.
配電箱成型設備簡要參數
Brief Parameters of Shaping Equipment for Distribution Box
e、 底闆厚度：20mm
E. Floor thickness: 20mm
4、成型能力
4. Forming ability
a. 帶卷外徑： Φ1250mm（Max.）
A. Outer diameter of tape coil: 1250mm (Max.)
b. 材料成型厚度：0.4-1.0mm
B. Material forming thickness: 0.4-1.0mm
c. 産品寬度100mm-400mm可調
C. The width of the product is adjustable from 100mm to 400mm.
5、成型機組速度參數
5. Speed parameters of forming unit
a. 線速度 0－13m/min
A. Linear velocity 0-13m/min
b. 加速時間 ＜30秒
B. Acceleration time less than 30 seconds
6、成型精度
6. Forming accuracy
a. 剪切長度公差：≤±0.3mm/m
A. Shear length tolerance: <0.3m m/m
b. 寬度公差： ≤±0.3mm
B. Width tolerance: <0.3mm
c. 鐮 刀 彎： ≤2mm/m
C. Sickle bending: <2m m/m
d. 毛刺： ≤0.1mm（新刀刃在合理間隙剪切普碳鋼闆）
D. Burr: <0.1mm (new blade shearing plain carbon steel plate in reasonable clearance)
e. 高度公差：≤±0.3mm
E. Height tolerance: <0.3mm
? 以上公差以平坦無邊波之一級鋼卷爲前提。
The above tolerance is based on the first grade coil with flat edgeless wave.
? 表面品質：加工後成品表面不增加任何加工缺陷。
Surface quality: No processing defects are added to the surface of finished products after processing.
成型主機：此生産線的主機機座採用100*100*3MM方鋼焊接，機架採用整體式固定牌坊，側闆採用30mm鋼闆，支承部分均採用優質閩台軸承，進料採用滾輪式，出料採用扭動上下調節，主機鋼性好，且結構穩定。
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