設備結構及系統配置 ：
Equipment structure and system configuration:
概述 ：該生産線主要由放料機、調平機、沖孔切斷機、輸送台、成型主機 、液壓折邊機、成品托料裝置 、液壓系統、電氣控制部分及安全防護部分組成。
Overview: The production line is mainly composed of feeder, leveler, punch cutter, conveyor, forming machine, hydraulic folding machine, finished product supporting device, hydraulic system, electrical control part and safety protection part.
1．放料機：用於存入放卷料並給成形部分提供闆料，5噸電動放料機液壓張緊 。
1. Feeder: Used for storing coil and supplying sheet metal to forming part, hydraulic tension of 5 ton electric feeder.
2．整平機 ：9輥精密整平（上4下5），2.2KW電動送料，用於卷料平直並消除材料應力。
2. Leveling machine: 9 rolls precision leveling (top 4 down 5), 2.2KW electric feeding, used for coiling straightening and eliminating material stress.
3．伺服送料機：含2KW伺服系統，精密送料器，沖孔裝置（模具）切斷裝置。
3. Servo feeder: including 2KW servo system, precision feeder, punching device (die) cutting device.
2．成型主機 ：此生産線的主機機座採用100*100*3MM方鋼焊接，機架採用整體式固定牌坊，側闆採用25mm鋼闆 ，支承部分均採用優質閩台軸承，進料採用滾輪式，出料採用扭動上下調節 ，主機鋼性好，且結構穩定。
2. Forming main frame: The main frame of this production line is welded with 100*100*3MM square steel, the frame is fixed with integral archway, the side plate is 25mm steel plate, the supporting part adopts high-quality Taiwanese bearings, the feeding part adopts roller type, the feeding part adopts torsion adjustment, the main frame is good in steel and the structure is stable.
B:滾壓模具（軋辘）：16組輥輪成型，均採用優質Gr12模具鋼，HRC達58~60o均採用精密數控機床加工，精度爲6~7級，表面粗糙度達0.8 以上，成形尺寸精確 ，成形工件表面無劃傷 。
B: Rolling dies (rollers): 16 groups of rollers are formed with high quality Gr12 die steel, HRC up to 58~60o are processed with precision CNC machine tools, accuracy is 6~7 grades, surface roughness is more than 0.8, forming dimension is accurate, no scratches on the surface of the formed workpiece.
電壓參數：380V/415V，50Hz, 3相
Voltage parameters: 380V/415V, 50Hz, 3-phase
電氣控制：PLC
Electrical control: PLC
驅動電機：變頻電機驅動
Driving motor: variable frequency motor drive
鋼帶厚度：1.0~2.0 mm
Strip thickness: 1.0-2.0 mm
鋼帶寬度：≤500mm,
Width of steel band: <500 mm,
軋輥材質：GCr15 淬火HRC58°-62°
Roll Material: GCr15 Quenched HRC58 Degree-62 Degree
液壓油型号：46#液壓油
Hydraulic Oil Type: 46 # Hydraulic Oil
齒輪油型号：18#齒輪油
Gear Oil Type: 18 # Gear Oil
總電機功率 ：27kw
Total motor power: 27 kw
液壓系統功率：3kw
Hydraulic system power: 3kw
較大承重鋼帶：3噸
Maximum load-bearing steel strip: 3 tons
主要軋輥數量：18
Number of main rolls: 18
切斷尺寸公差 ：≤ ±0.5mm（長≤3000mm）
Cut-off dimension tolerance: <0.5mm (length <3000mm)
切斷模具材質： Cr12MoV
Cutting Die Material: Cr12MoV
氣源：0.5m³/Min；壓力爲0.7MPa
Gas source: 0.5m_/Min; pressure 0.7MPa
設備結構及系統配置 ：
Equipment structure and system configuration:
概述：該生産線主要由放料機、調平機、沖孔切斷機、輸送台、成型主機、液壓折邊機、成品托料裝置、液壓系統、電氣控制部分及安全防護部分組成。
Overview: The production line is mainly composed of feeder, leveler, punch cutter, conveyor, forming machine, hydraulic folding machine, finished product supporting device, hydraulic system, electrical control part and safety protection part.
1．放料機：用於存入放卷料並給成形部分提供闆料，5噸電動放料機液壓張緊。
1. Feeder: Used for storing coil and supplying sheet metal to forming part, hydraulic tension of 5 ton electric feeder.
2．整平機：9輥精密整平（上4下5），2.2KW電動送料，用於卷料平直並消除材料應力 。
2. Leveling machine: 9 rolls precision leveling (top 4 down 5), 2.2KW electric feeding, used for coiling straightening and eliminating material stress.
3．伺服送料機：含2KW伺服系統，精密送料器 ，沖孔裝置（模具）和切斷裝置。
3. Servo feeder: including 2KW servo system, precision feeder, punching device (die) and cutting device.
2．成型主機：此生産線的主機機座採用100*100*3MM方鋼焊接 ，機架採用整體式固定牌坊，側闆採用30mm鋼闆 ，支承部分均採用優質閩台軸承，進料採用滾輪式，出料採用扭動上下調節，主機鋼性好，且結構穩定 。
2. Forming machine: The main frame of this production line is welded with 100*100*3MM square steel, the frame is fixed with integral archway, the side plate is made of 30mm steel plate, the supporting part is made of high-quality Taiwanese bearings, the feeding part is rolled, the feeding part is adjusted up and down by torsion, and the main frame is good in steel and stable in structure.
成型參數
Molding parameters
a、 成型組數：16組輥輪成型
A. Forming group: 16 sets of rollers forming
b、 主軸規格：?48mm 45#鋼材料調質處理
B. Spindle specification:? 48mm 45# steel material tempering treatment
c、 輥輪材質 ：Gr12模具鋼熱處理
C. Roller Material: Heat Treatment of Gr12 Die Steel
d、 整體式牌坊：由25mm鋼闆精加工而成，孔距誤差小於0.1mm
D. Integral archway: made of 25 mm steel plate, with hole spacing error less than 0.1 mm
e、 底闆厚度：20mm
E. Floor thickness: 20mm
4、成型能力
4. Forming ability
a. 帶卷外徑： Φ1250mm（Max.）
A. Outer diameter of tape coil: 1250mm (Max.)
b. 材料成型厚度 ：0.4-1.0mm
B. Material forming thickness: 0.4-1.0mm
c. 産品寬度100mm-400mm可調
C. The width of the product is adjustable from 100mm to 400mm.
5、成型機組速度參數
5. Speed parameters of forming unit
a. 線速度 0－13m/min
A. Linear velocity 0-13m/min
b. 加速時間 ＜30秒
B. Acceleration time less than 30 seconds
生産線操作：威綸觸控屏
控制方式：PLC控制器（設置做種安全防護，提升生産安全性，降低電子元件的故障率）
正常生産是功率：32kw左右
切斷部分：液壓模具切斷
沖壓、切斷模具材質：鉻12钼釩
軋輥用料：鉻12 淬火HRC58°-62°
液壓站：電機採用西門子電機（更耐用，減少故障出現）
原材料規格：客戶定制
生産占地：23000*2000*1800（長*寬*高）mm；大約
公差範圍（切斷尺寸）：≤ ±0.5mm（長≤3000mm）
消火栓箱生産工藝流程：
被動開卷→ 校平→送料→沖壓→導向進料→輥壓成型→數控折彎→定尺切斷→托料出闆
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http://www.hbaddqa.cn
