1.放料機:用於存入放卷料並給成形部分提供闆料,5噸電動放料機液壓張緊。

“炜桦冷彎”我公司是山東科技職業學院校企,注冊資金1015萬,擁有強大的設計研發能力,結合國際先進的設計理念,自主設計研發提供的基業電氣箱生産設備、電表箱成型設備、威圖櫃外殼一次成型生産線爲定制設備,弱電箱生産設備、動力箱殼體成型設備(自動送料、沖孔、折彎、焊接、成型、一次完成)可根據客戶的不同需求,集成生産所需的衆多工藝,自動送料、沖孔、成型、折彎、焊接等等。這些都将爲生産能力和産品品質帶來極大提高。炜桦冷彎自主研發生産威圖櫃骨架生産設備、威圖櫃外殼成型設備、綜合布線箱全自動成型設備、基業配電箱生産設備,不鏽鋼電氣櫃成型設備、弱電箱殼體生産線、弱電布線箱生産設備。多媒體集線箱外殼自動折彎成型設備(自動送料、沖孔、折彎、焊接、成型、一次完成)。
"Weibi Cold Bending" Company is a school enterprise of Shandong Vocational College of Science and Technology, with registered capital of 10.15 million. It has strong design and development ability. Combining with the advanced international design concept, we independently design and provide basic electrical box production equipment, watt-hour meter box forming equipment, Weitu cabinet shell forming production line as customized equipment, weak electric box production equipment, power box shell forming equipment (self-made). Dynamic feeding, punching, bending, welding, forming, one-time completion) according to the different needs of customers, integrated production needs of many processes, automatic feeding, punching, forming, bending, welding and so on. All of these will greatly improve the production capacity and product quality. Weibi cold bending independent research and development and production of Weitu cabinet skeleton production equipment, Weitu cabinet shell forming equipment, integrated cabinet automatic forming equipment, basic distribution box production equipment, stainless steel electrical cabinet forming equipment, weak cabinet shell production line, weak cabinet production equipment. Multimedia hubs shell automatic bending forming equipment (automatic feeding, punching, bending, welding, forming, one-time completion).
a. 電源 : 380V/50HZ/3PH
Power supply: 380V/50HZ/3PH
b. 裝機容量: 約31Kw
B. Installation capacity: about 31Kw
c. 成型速度: 0-13m/min
C. Molding speed: 0-13m/min
d. 剪切方式: 伺服前剪
D. Cutting mode: Servo front shear
e. 驅動電機: 開卷機馬達 4KW
E. Driving motor: uncoiler motor 4KW
調平機馬達 2.2KW
Leveling Machine Motor 2.2KW
液壓沖孔切斷及液壓張緊馬達(兩台) 11KW+7.5KW
Hydraulic Punch Cutting and Hydraulic Tension Motor (Two) 11KW+7.5KW
成型主機馬達 5.5KW
Molding Host Motor 5.5KW
伺服電機馬達 2KW
Servomotor motor 2KW
f. 占地面積(約):長24m×寬3m (主機規格7mX1.7m)
F. Coverage (approximate): 24m long by 3M wide (host specification 7mX1.7m)
g. 生産線方向:由左至右(在操作台面向機組)。
G. Direction of production line: from left to right (facing unit at operating table).
h. 設備顔色:(客戶選擇)
H. Equipment color: (customer selection)
i. 機組設備設計可滿足12小時連續生産
I. Unit equipment design can meet 12 hours continuous production
j. 運行環境:
J. Operating environment:
1:電源電壓:380V±10%/三相四線,頻率:50HZ 總功率:約31KW
1: Power supply voltage: 380V + 10%/three-phase four-wire, frequency: 50HZ total power: about 31KW
2: 環境溫度:0-40℃,相對濕度:60-95%RH。
2: ambient temperature: 0-40 C, relative humidity: 60-95% RH.
二.設備組成
II. Equipment Composition
1. 動力開料機及液壓張緊裝置
1. Power feeder and hydraulic tensioner
2. 動力調平機
2. Power Leveling Machine
3. 伺服沖孔切斷裝置
3. Servo Punch Cutting Device
4. 輸送台
4. conveyor
5. 成型主機
5. Forming Host
6. 液壓折邊機
6. Hydraulic hemming machine
7. 液壓系統
7. Hydraulic system
8. 電氣設備
8. Electrical equipment
9. 成品托料輥
9. finished product support roll

2.整平機:9輥精密整平(上4下5),2.2KW電動送料,用於卷料平直並消除材料應力。

我公司研發的配電箱加工生産線爲配電箱一次成型設備。該設備打破瞭傳統生産方式,對多個工藝步驟進行瞭優化改進,使配電箱钣金加工的綜合生産效率提高3倍以上,部分環節工序可提高效率10倍以上!
The distribution box processing line developed by our company is the primary forming equipment of the distribution box. The equipment breaks the traditional production mode, optimizes and improves several process steps, and improves the overall production efficiency of sheet metal processing of distribution box by more than three times, and some process steps can improve efficiency by more than 10 times.
該機組設備占地約50平方米,設備組成主要包括:放料裝置、校平裝置、自動送料裝置、連續沖孔裝置、高精度冷彎成型主機、定尺切斷裝置、自動折框裝置、電氣控制系統等部件組成;主要功能:自動去角、伺服自動沖孔、自動下料、自動成型、自動折框等。
The unit covers an area of about 50 square meters, and its equipment composition mainly includes: discharging device, leveling device, automatic feeding device, continuous punching device, high precision cold bending forming machine, fixed length cutting device, automatic folding frame device, electrical control system and other components; its main functions are automatic angle removal, Servo Automatic punching, automatic blanking, automatic forming, automatic folding frame, etc.
自動化生産線優點:
Advantages of automatic production line:
1、高度的自動化程序,減少人工操作;
1. Highly automated procedures to reduce manual operation;
2、工作效率高,提高企業産能;
2. High working efficiency, improve enterprise productivity;
3、整個工藝的生産流程穩定,提高産品的品質和一緻性;
3. The production process of the whole process is stable and the quality and consistency of the products are improved.
4、大批量生産,降低瞭企業生産成本。
4. Mass production reduces the production cost of enterprises.
配電箱生産線工藝流程:
Distribution box production line process:
帶鋼上料→鋼卷放料→材料校平→高精度伺服送料→多工位組合式伺服沖孔→高精度冷彎成型→切斷→折框→收料→電氣控制系統
Strip feeding steel coil discharge material leveling high precision servo feeding multi-station combined servo punching high precision cold bending forming cutting folding frame feeding electrical control system
自動放料機、校平\送料部分、連續沖孔部分、成型部分、定尺切斷部分、收料台、電器控制櫃等部件組成。
Automatic feeder, leveling feeding part, continuous punching part, forming part, fixed length cut-off part, feeding table, electrical control cabinet and other components.
配電箱成型設備簡要參數
Brief Parameters of Shaping Equipment for Distribution Box
e、 底闆厚度:20mm
E. Floor thickness: 20mm
4、成型能力
4. Forming ability
a. 帶卷外徑: Φ1250mm(Max.)
A. Outer diameter of tape coil: 1250mm (Max.)
b. 材料成型厚度:0.4-1.0mm
B. Material forming thickness: 0.4-1.0mm
c. 産品寬度100mm-400mm可調
C. The width of the product is adjustable from 100mm to 400mm.
5、成型機組速度參數
5. Speed parameters of forming unit
a. 線速度 0-13m/min
A. Linear velocity 0-13m/min
b. 加速時間 <30秒
B. Acceleration time less than 30 seconds
6、成型精度
6. Forming accuracy
a. 剪切長度公差:≤±0.3mm/m
A. Shear length tolerance: <0.3m m/m
b. 寬度公差: ≤±0.3mm
B. Width tolerance: <0.3mm
c. 鐮 刀 彎: ≤2mm/m
C. Sickle bending: <2m m/m
d. 毛刺: ≤0.1mm(新刀刃在合理間隙剪切普碳鋼闆)
D. Burr: <0.1mm (new blade shearing plain carbon steel plate in reasonable clearance)
e. 高度公差:≤±0.3mm
E. Height tolerance: <0.3mm
? 以上公差以平坦無邊波之一級鋼卷爲前提。
The above tolerance is based on the first grade coil with flat edgeless wave.
? 表面品質:加工後成品表面不增加任何加工缺陷。
Surface quality: No processing defects are added to the surface of finished products after processing.
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