本公司是一家以主營自動化冷彎成型設備,高精度異型材成型設備,高精度型鋼生産設備,高精度帶鋼冷彎設備優秀企業。濰坊炜桦冷彎機械制造有限公司（簡稱爲“炜桦冷彎”）
配電箱箱體冷彎成型設備的核心部件是軋輥模具 ，濰坊炜桦冷彎機械有限公司在軋輥制造方面，先由技術部進行專業的設計 ，經過嚴格審核後流轉到生産部加工 ，我們採用的材料材質都是非常優質的，爲保障軋輥的 使用壽命 ，我們有著嚴格有序的加工流程，雖然繁瑣一些，但是能夠讓客戶用著放心舒心，一切也是值得的。具體的軋輥加工流程這裏不便詳細說明 ，您有興趣的話可以找我們瞭解一下 。
The core component of cold bending forming equipment for distribution box body is roll mould. Weifang Weihua Cold Bending Machinery Co., Ltd. specializes in roll manufacturing. After strict examination, it is transferred to the production department for processing. The materials we adopt are of very high quality. In order to ensure the service life of rolls, we have a strict and orderly processing process, although complicated. It's trivial, but it's worth it to make customers feel at ease with it. Specific roll processing process here is not convenient to elaborate, if you are interested, you can find out about us.
配電箱自動冷彎成型生産線爲定制化設備，可根據客戶的不同需求 ，集成生産所需的衆多工藝，如自動換料機 、切割和沖壓系統，以及複雜的焊接、鉚接 、折彎、搬運和包裝等系統。這些都将爲提高生産能力帶來巨大的附加值 。其生産的冷彎成型生産線設備 ：軋制材料的材質包括冷軋鋼帶、熱軋鋼帶、酸洗闆（鋼帶）、彩鋼闆（鋼帶）、鍍鋅鋼帶和不鏽鋼帶等；高精度成型機專業制造能處理0.2mm—12mm厚金屬闆材；生産出來的型材尺寸精度可以控制在0.05毫米以内，這在國内具有行業領先地位 。
The automatic cold bending production line for distribution boxes is customized equipment. It can integrate many processes required for production according to different needs of customers, such as automatic feeder, cutting and stamping system, and complex welding, riveting, bending, handling and packaging systems. All of these will bring huge added value to the improvement of production capacity. The cold bending production line equipment: the material of rolling material includes cold rolled steel strip, hot rolled steel strip, pickling plate (steel strip), coloured steel strip (steel strip), galvanized steel strip and stainless steel strip, etc. The high precision forming machine specializes in manufacturing thick metal sheet which can handle 0.2mm-12mm; the dimension precision of the produced profile can be controlled within 0.05mm, which is the leading industry in China. Position.
鋼帶厚度：1.0~2.0 mm
Strip thickness: 1.0-2.0 mm
鋼帶寬度 ：≤500mm,
Width of steel band: <500 mm,
軋輥材質：GCr15 淬火HRC58°-62°
Roll Material: GCr15 Quenched HRC58 Degree-62 Degree
液壓油型号 ：46#液壓油
Hydraulic Oil Type: 46 # Hydraulic Oil
齒輪油型号 ：18#齒輪油
Gear Oil Type: 18 # Gear Oil
總電機功率：27kw
Total motor power: 27 kw
液壓系統功率：3kw
Hydraulic system power: 3kw
承重鋼帶：3噸
Load-bearing steel strip: 3 tons
主要軋輥數量 ：18
Number of main rolls: 18
切斷尺寸公差：≤ ±0.5mm（長≤3000mm）
Cut-off dimension tolerance: <0.5mm (length <3000mm)
切斷模具材質 ： Cr12MoV
Cutting Die Material: Cr12MoV
氣源：0.5m³/Min；壓力爲0.7MPa
Gas source: 0.5m_/Min; pressure 0.7MPa
我公司研發的配電箱加工生産線爲配電箱一次成型設備。該設備打破瞭傳統生産方式，對多個工藝步驟進行瞭優化改進，使配電箱钣金加工的綜合生産效率提高3倍以上，部分環節工序可提高效率10倍以上！
The distribution box processing line developed by our company is the primary forming equipment of the distribution box. The equipment breaks the traditional production mode, optimizes and improves several process steps, and improves the overall production efficiency of sheet metal processing of distribution box by more than three times, and some process steps can improve efficiency by more than 10 times.
該機組設備占地約50平方米，設備組成主要包括：放料裝置、校平裝置、自動送料裝置、連續沖孔裝置 、高精度冷彎成型主機、定尺切斷裝置、自動折框裝置、電氣控制系統等部件組成；主要功能 ：自動去角、伺服自動沖孔、自動下料、自動成型、自動折框等 。
The unit covers an area of about 50 square meters, and its equipment composition mainly includes: discharging device, leveling device, automatic feeding device, continuous punching device, high precision cold bending forming machine, fixed length cutting device, automatic folding frame device, electrical control system and other components; its main functions are automatic angle removal, Servo Automatic punching, automatic blanking, automatic forming, automatic folding frame, etc.
自動化生産線優點：
Advantages of automatic production line:
1、高度的自動化程序，減少人工操作；
1. Highly automated procedures to reduce manual operation;
2、工作效率高 ，提高企業産能；
2. High working efficiency, improve enterprise productivity;
3、整個工藝的生産流程穩定，提高産品的品質和一緻性；
3. The production process of the whole process is stable and the quality and consistency of the products are improved.
4、大批量生産 ，降低瞭企業生産成本。
4. Mass production reduces the production cost of enterprises.
配電箱生産線工藝流程：
Distribution box production line process:
帶鋼上料→鋼卷放料→材料校平→高精度伺服送料→多工位組合式伺服沖孔→高精度冷彎成型→切斷→折框→收料→電氣控制系統
Strip feeding steel coil discharge material leveling high precision servo feeding multi-station combined servo punching high precision cold bending forming cutting folding frame feeding electrical control system
自動放料機 、校平＼送料部分 、連續沖孔部分、成型部分、定尺切斷部分、收料台 、電器控制櫃等部件組成。
Automatic feeder, leveling feeding part, continuous punching part, forming part, fixed length cut-off part, feeding table, electrical control cabinet and other components.
配電箱成型設備簡要參數
Brief Parameters of Shaping Equipment for Distribution Box
e、 底闆厚度：20mm
E. Floor thickness: 20mm
4、成型能力
4. Forming ability
a. 帶卷外徑： Φ1250mm（Max.）
A. Outer diameter of tape coil: 1250mm (Max.)
b. 材料成型厚度：0.4-1.0mm
B. Material forming thickness: 0.4-1.0mm
c. 産品寬度100mm-400mm可調
C. The width of the product is adjustable from 100mm to 400mm.
5、成型機組速度參數
5. Speed parameters of forming unit
a. 線速度 0－13m/min
A. Linear velocity 0-13m/min
b. 加速時間 ＜30秒
B. Acceleration time less than 30 seconds
6、成型精度
6. Forming accuracy
a. 剪切長度公差 ：≤±0.3mm/m
A. Shear length tolerance: <0.3m m/m
b. 寬度公差： ≤±0.3mm
B. Width tolerance: <0.3mm
c. 鐮 刀 彎： ≤2mm/m
C. Sickle bending: <2m m/m
d. 毛刺： ≤0.1mm（新刀刃在合理間隙剪切普碳鋼闆）
D. Burr: <0.1mm (new blade shearing plain carbon steel plate in reasonable clearance)
e. 高度公差 ：≤±0.3mm
E. Height tolerance: <0.3mm
? 以上公差以平坦無邊波之一級鋼卷爲前提。
The above tolerance is based on the first grade coil with flat edgeless wave.
? 表面品質：加工後成品表面不增加任何加工缺陷。
Surface quality: No processing defects are added to the surface of finished products after processing.
設備結構及系統配置：
Equipment structure and system configuration:
概述：該生産線主要由放料機 、調平機、沖孔切斷機、輸送台、成型主機 、液壓折邊機、成品托料裝置、液壓系統、電氣控制部分及安全防護部分組成。
Overview: The production line is mainly composed of feeder, leveler, punch cutter, conveyor, forming machine, hydraulic folding machine, finished product supporting device, hydraulic system, electrical control part and safety protection part.
成型主機 ：此生産線的主機機座採用100*100*3MM方鋼焊接，機架採用整體式固定牌坊，側闆採用25mm鋼闆，支承部分均採用優質閩台軸承，進料採用滾輪式，出料採用扭動上下調節，主機鋼性好，且結構穩定。
Forming machine: The main frame of this production line is welded with 100*100*3MM square steel, the frame adopts integral fixed archway, the side plate adopts 25mm steel plate, the supporting part adopts high-quality Taiwanese bearings, the feeding part adopts roller type, the discharging part adopts torsion up and down adjustment, the main machine has good steel and stable structure.
B:滾壓模具（軋辘）：16組輥輪成型，均採用優質Gr12模具鋼，HRC達58~60o均採用精密數控機床加工，精度爲6~7級，表面粗糙度達0.8 以上，成形尺寸精確，成形工件表面無劃傷。
B: Rolling dies (rollers): 16 groups of rollers are formed with high quality Gr12 die steel, HRC up to 58~60o are processed with precision CNC machine tools, accuracy is 6~7 grades, surface roughness is more than 0.8, forming dimension is accurate, no scratches on the surface of the formed workpiece.
C:傳動部分 ：是生産線成形動力的輸送部分，其動力由主電機到減速箱，再由減速箱通過齒輪傳送到主動輪上，主動輪通過過度齒輪傳動，使得上下軋辘同步轉動。
C: Driving part: It is the conveying part of the forming power of the production line. Its power is transferred from the main motor to the reducer, and then from the reducer to the driving wheel through gears. The driving wheel is driven by excessive gears, so that the upper and lower rollers rotate synchronously.
3．定長折彎部分 ：由定長裝置及折彎機構組成。定長裝置是通過激光探頭結合編碼器定長，當闆料走到定尺長度時，通過PLC控制折彎産品。
3. Fixed length bending part: It consists of fixed length device and bending mechanism. The fixed length device is fixed by laser probe combined with encoder. When the sheet reaches the fixed length, the bending product is controlled by PLC.
4．托料架：此裝置在成型機的後面，根據産品長度的不同合理排布。
4. Bracket: The device is arranged reasonably in the back of the forming machine according to the length of the product.
5．電控系統：整條生産線採用集中控制，元件採用進口及國産上等優質産品，或由客戶*，标準件元件採用閩台品牌。設備電控元件的安裝符合國家規定，線号清晰。
5. Electronic control system: The whole production line adopts centralized control. The components are imported and domestic high-quality products, or designated by customers. The standard components are made of Taiwan brand. The installation of the electronic control components of the equipment conforms to the national regulations, and the line number is clear.
操作系統：觸摸屏
Operating System: Touch Screen
控制方式：PLC
Control mode: PLC
傳動模式：齒輪箱
Drive mode: gearbox
材料規格：Q235
Material Specification: Q235
生産速度：0-15m
Production speed: 0-15m
切斷方式：液壓切斷
Cut-off mode: hydraulic cut-off
電壓參數：380V/415V，50Hz, 3相
Voltage parameters: 380V/415V, 50Hz, 3-phase
電氣控制：PLC
Electrical control: PLC
驅動電機：變頻電機驅動
Driving motor: variable frequency motor drive
鋼帶厚度：0-6mm
Strip thickness: 0-6mm
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