設備結構及系統配置：
Equipment structure and system configuration:
概述：該生産線主要由放料機 、調平機、沖孔切斷機 、輸送台、成型主機、液壓折邊機、成品托料裝置、液壓系統、電氣控制部分及安全防護部分組成。
Overview: The production line is mainly composed of feeder, leveler, punch cutter, conveyor, forming machine, hydraulic folding machine, finished product supporting device, hydraulic system, electrical control part and safety protection part.
1．放料機：用於存入放卷料並給成形部分提供闆料，5噸電動放料機液壓張緊 。
1. Feeder: Used for storing coil and supplying sheet metal to forming part, hydraulic tension of 5 ton electric feeder.
2．整平機：9輥精密整平（上4下5），2.2KW電動送料，用於卷料平直並消除材料應力。
2. Leveling machine: 9 rolls precision leveling (top 4 down 5), 2.2KW electric feeding, used for coiling straightening and eliminating material stress.
3．伺服送料機：含2KW伺服系統，精密送料器 ，沖孔裝置（模具）和切斷裝置。
3. Servo feeder: including 2KW servo system, precision feeder, punching device (die) and cutting device.
2．成型主機 ：此生産線的主機機座採用100*100*3MM方鋼焊接，機架採用整體式固定牌坊 ，側闆採用25mm鋼闆 ，支承部分均採用優質閩台軸承，進料採用滾輪式，出料採用扭動上下調節，主機鋼性好，且結構穩定。
2. Forming main frame: The main frame of this production line is welded with 100*100*3MM square steel, the frame is fixed with integral archway, the side plate is 25mm steel plate, the supporting part adopts high-quality Taiwanese bearings, the feeding part adopts roller type, the feeding part adopts torsion adjustment, the main frame is good in steel and the structure is stable.
B:滾壓模具（軋辘）：16組輥輪成型 ，均採用優質Gr12模具鋼，HRC達58~60o均採用精密數控機床加工，精度爲6~7級，表面粗糙度達0.8 以上，成形尺寸精確，成形工件表面無劃傷。
B: Rolling dies (rollers): 16 groups of rollers are formed with high quality Gr12 die steel, HRC up to 58~60o are processed with precision CNC machine tools, accuracy is 6~7 grades, surface roughness is more than 0.8, forming dimension is accurate, no scratches on the surface of the formed workpiece.
C:傳動部分 ：是生産線成形動力的輸送部分 ，其動力由主電機到減速箱，再由減速箱通過齒輪傳送到主動輪上，主動輪通過過度齒輪傳動，使得上下軋辘同步轉動。
C: Driving part: It is the conveying part of the forming power of the production line. Its power is transferred from the main motor to the reducer, and then from the reducer to the driving wheel through gears. The driving wheel is driven by excessive gears, so that the upper and lower rollers rotate synchronously.
3．定長折彎部分：由定長裝置及折彎機構組成。定長裝置是通過激光探頭結合編碼器定長，當闆料走到定尺長度時，通過PLC控制折彎産品。
3. Fixed length bending part: It consists of fixed length device and bending mechanism. The fixed length device is fixed by laser probe combined with encoder. When the sheet reaches the fixed length, the bending product is controlled by PLC.
生産線主要技術參數：
Main technical parameters of production line:
材料規格 ：Q235冷軋帶鋼，鍍鋅帶鋼
Material Specification: Q235 Cold Rolled Strip, Galvanized Strip
材料厚度 ：0.6→1.2mm（可定制）
Material thickness: 0.6 1.2mm (customizable)
生産速度：2隻/分鍾
Production speed: 2 per minute
生産規格：箱體大小：250*300--800*1000；（可定制）
Production Specification: Box Size: 250*300-800*1000; (Customizable)
箱子深度：160/180/200/250（可定制）
Box depth: 160/180/200/250 (customizable)
電壓參數 ：380V/415V，50Hz, 3相
Voltage parameters: 380V/415V, 50Hz, 3-phase
氣源：0.5m3/Min；壓力爲0.7MPa
Gas source: 0.5m3/Min; pressure: 0.7MPa
液壓油型号 ：46#液壓油
Hydraulic Oil Type: 46 # Hydraulic Oil
齒輪油型号：18#齒輪油
Gear Oil Type: 18 # Gear Oil
軋輥材質：Cr12數控加工 ；淬火處理硬度HRC58°-60°
Roll material: Cr12 numerical control processing; hardness of quenching treatment HRC58 - 60.
驅動電機：變頻電機驅動
Driving motor: variable frequency motor drive
總電機功率：25kw
Total motor power: 25 kW
切斷模具材質： Cr12MoV
Cutting Die Material: Cr12MoV
傳動模式：齒輪箱
Drive mode: gearbox
切斷方式：液壓切斷
Cut-off mode: hydraulic cut-off
切斷尺寸公差：≤ ±0.5mm（長≤1000mm）
Cut-off dimension tolerance: <0.5mm (length <1000mm)
操作系統：觸摸屏人機界面操控
Operating System: Man-machine Interface Control of Touch Screen
電氣控制：三菱PLC程序控制
Electrical control: Mitsubishi PLC program control
占地空間： 20*2*3米（長×寬×高）
Coverage space: 20*2*3 m (length width height)
電器櫃成型機，配電箱外框沖孔折彎一次成型設備“炜桦冷彎”我們更專業
Electrical cabinet forming machine, one-time forming equipment for punching and bending the outer frame of distribution box "cold bending of birch" we are more professional
山東炜桦智能科技有限公司公司（前身是濰坊炜桦冷彎機械制造有限公司），經過多年的生産經驗、市場反饋及市場分析，設計、研發及生産瞭新型消火栓箱冷彎生産設備，設備及沖壓、冷彎成型、切斷折彎與一體，設備生産速度快，每小時可生産100-120個箱體左右，成型後縫隙小且美觀。
工藝：自動送料、沖孔、封邊、折彎、成型、一次完成），消防箱殼體高度、寬度、深度都可在人機交互界面（觸摸屏）随意調整。可以滿足所有規格的消防箱生産
消火栓箱自動生産線是炜桦一直下功夫開發的設備，一直著力於将設備自動化開發到世界的**。目前消火栓箱自動生産線一次成型，出來就是一個沖好孔折好的框體，平均一小時可生産100個箱體。經過我公司不懈努力，現在的消火栓箱自動生産線也可以用作下料線，可以生産門闆，背闆和安裝闆，所有的切角和孔全部完成，下來用折彎機折下即可。這樣一套設備即可用作下料線也可作爲框體生産線，對於企業是個利好的消息。
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