設備結構及系統配置：
Equipment structure and system configuration:
概述：該生産線主要由放料機、調平機、沖孔切斷機、輸送台、成型主機、液壓折邊機、成品托料裝置、液壓系統、電氣控制部分及安全防護部分組成。
Overview: The production line is mainly composed of feeder, leveler, punch cutter, conveyor, forming machine, hydraulic folding machine, finished product supporting device, hydraulic system, electrical control part and safety protection part.
成型主機：此生産線的主機機座採用100*100*3MM方鋼焊接，機架採用整體式固定牌坊，側闆採用25mm鋼闆 ，支承部分均採用優質閩台軸承，進料採用滾輪式，出料採用扭動上下調節，主機鋼性好，且結構穩定。
Forming machine: The main frame of this production line is welded with 100*100*3MM square steel, the frame adopts integral fixed archway, the side plate adopts 25mm steel plate, the supporting part adopts high-quality Taiwanese bearings, the feeding part adopts roller type, the discharging part adopts torsion up and down adjustment, the main machine has good steel and stable structure.
B:滾壓模具（軋辘）：16組輥輪成型 ，均採用優質Gr12模具鋼，HRC達58~60o均採用精密數控機床加工，精度爲6~7級 ，表面粗糙度達0.8 以上，成形尺寸精確，成形工件表面無劃傷。
B: Rolling dies (rollers): 16 groups of rollers are formed with high quality Gr12 die steel, HRC up to 58~60o are processed with precision CNC machine tools, accuracy is 6~7 grades, surface roughness is more than 0.8, forming dimension is accurate, no scratches on the surface of the formed workpiece.
C:傳動部分：是生産線成形動力的輸送部分，其動力由主電機到減速箱，再由減速箱通過齒輪傳送到主動輪上，主動輪通過過度齒輪傳動，使得上下軋辘同步轉動。
C: Driving part: It is the conveying part of the forming power of the production line. Its power is transferred from the main motor to the reducer, and then from the reducer to the driving wheel through gears. The driving wheel is driven by excessive gears, so that the upper and lower rollers rotate synchronously.
3．定長折彎部分：由定長裝置及折彎機構組成。定長裝置是通過激光探頭結合編碼器定長 ，當闆料走到定尺長度時，通過PLC控制折彎産品 。
3. Fixed length bending part: It consists of fixed length device and bending mechanism. The fixed length device is fixed by laser probe combined with encoder. When the sheet reaches the fixed length, the bending product is controlled by PLC.
4．托料架：此裝置在成型機的後面，根據産品長度的不同合理排布 。
4. Bracket: The device is arranged reasonably in the back of the forming machine according to the length of the product.
5．電控系統 ：整條生産線採用集中控制，元件採用進口及國産上等優質産品，或由客戶*，标準件元件採用閩台品牌。設備電控元件的安裝符合國家規定，線号清晰。
5. Electronic control system: The whole production line adopts centralized control. The components are imported and domestic high-quality products, or designated by customers. The standard components are made of Taiwan brand. The installation of the electronic control components of the equipment conforms to the national regulations, and the line number is clear.
操作系統：觸摸屏
Operating System: Touch Screen
控制方式 ：PLC
Control mode: PLC
傳動模式：齒輪箱
Drive mode: gearbox
材料規格：Q235
Material Specification: Q235
生産速度：0-15m
Production speed: 0-15m
切斷方式：液壓切斷
Cut-off mode: hydraulic cut-off
電壓參數：380V/415V，50Hz, 3相
Voltage parameters: 380V/415V, 50Hz, 3-phase
電氣控制：PLC
Electrical control: PLC
驅動電機：變頻電機驅動
Driving motor: variable frequency motor drive
鋼帶厚度：0-6mm
Strip thickness: 0-6mm
1．放料機：用於存入放卷料並給成形部分提供闆料，5噸電動放料機液壓張緊。
2．整平機：9輥精密整平（上4下5），2.2KW電動送料，用於卷料平直並消除材料應力。
．電控系統：整條生産線採用集中控制，元件採用進口及國産上等優質産品，或由客戶*，标準件元件採用閩台品牌。設備電控元件的安裝符合國家規定，線号清晰。
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