中國澳門消防箱箱體生産線 炜桦

1．放料機：用於存入放卷料並給成形部分提供闆料，5噸電動放料機液壓張緊。
設備結構及系統配置：

Equipment structure and system configuration:

概述：該生産線主要由放料機、調平機、沖孔切斷機、輸送台、成型主機、液壓折邊機、成品托料裝置、液壓系統、電氣控制部分及安全防護部分組成。

Overview: The production line is mainly composed of feeder, leveler, punch cutter, conveyor, forming machine, hydraulic folding machine, finished product supporting device, hydraulic system, electrical control part and safety protection part.

1．放料機：用於存入放卷料並給成形部分提供闆料，5噸電動放料機液壓張緊。

1. Feeder: Used for storing coil and supplying sheet metal to forming part, hydraulic tension of 5 ton electric feeder.

2．整平機：9輥精密整平（上4下5），2.2KW電動送料，用於卷料平直並消除材料應力。

2. Leveling machine: 9 rolls precision leveling (top 4 down 5), 2.2KW electric feeding, used for coiling straightening and eliminating material stress.

3．伺服送料機：含2KW伺服系統，精密送料器，沖孔裝置（模具）和切斷裝置。

3. Servo feeder: including 2KW servo system, precision feeder, punching device (die) and cutting device.

2．成型主機
：此生産線的主機機座採用100*100*3MM方鋼焊接，機架採用整體式固定牌坊，側闆採用30mm鋼闆，支承部分均採用優質閩台軸承，進料採用滾輪式，出料採用扭動上下調節，主機鋼性好，且結構穩定。

2. Forming machine: The main frame of this production line is welded with 100*100*3MM square steel, the frame is fixed with integral archway, the side plate is made of 30mm steel plate, the supporting part is made of high-quality Taiwanese bearings, the feeding part is rolled, the feeding part is adjusted up and down by torsion, and the main frame is good in steel and stable in structure.

成型參數

Molding parameters

a、 成型組數：16組輥輪成型

A. Forming group: 16 sets of rollers forming

b、 主軸規格：?48mm 45#鋼材料調質處理

B. Spindle specification:? 48mm 45# steel material tempering treatment

c、 輥輪材質：Gr12模具鋼熱處理

C. Roller Material: Heat Treatment of Gr12 Die Steel

d、 整體式牌坊：由25mm鋼闆精加工而成，孔距誤差小於0.1mm

D. Integral archway: made of 25 mm steel plate, with hole spacing error less than 0.1 mm

e、 底闆厚度：20mm

E. Floor thickness: 20mm

4、成型能力

4. Forming ability

a. 帶卷外徑： Φ1250mm（Max.）

A. Outer diameter of tape coil: 1250mm (Max.)

b. 材料成型厚度：0.4-1.0mm

B. Material forming thickness: 0.4-1.0mm

c. 産品寬度100mm-400mm可調

C. The width of the product is adjustable from 100mm to 400mm.

5、成型機組速度參數

5. Speed parameters of forming unit

a. 線速度 0－13m/min

A. Linear velocity 0-13m/min

b. 加速時間 ＜30秒

B. Acceleration time less than 30 seconds
:滾壓模具（軋辘）：16組輥輪成型，均採用優質Gr12模具鋼，HRC達58~60o均採用精密數控機床加工，精度爲6~7級，表面粗糙度達0.8 以上，成形尺寸精確，成形工件表面無劃傷。

成型主機：此生産線的主機機座採用100*100*3MM方鋼焊接，機架採用整體式固定牌坊，側闆採用30mm鋼闆，支承部分均採用優質閩台軸承，進料採用滾輪式，出料採用扭動上下調節，主機鋼性好，且結構穩定。



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