我公司研發的配電箱加工生産線爲配電箱一次成型設備 。該設備打破瞭傳統生産方式，對多個工藝步驟進行瞭優化改進，使配電箱钣金加工的綜合生産效率提高3倍以上，部分環節工序可提率10倍以上！
The distribution box processing line developed by our company is the primary forming equipment of the distribution box. The equipment breaks the traditional production mode, optimizes and improves several process steps, and improves the overall production efficiency of sheet metal processing of distribution box by more than three times, and some process steps can improve efficiency by more than 10 times.
該機組設備占地約50平方米，設備組成主要包括 ：放料裝置、校平裝置 、自動送料裝置、連續沖孔裝置、高精度冷彎成型主機、定尺切斷裝置 、自動折框裝置、電氣控制系統等部件組成；主要功能：自動去角 、伺服自動沖孔、自動下料、自動成型、自動折框等。
The unit covers an area of about 50 square meters, and its equipment composition mainly includes: discharging device, leveling device, automatic feeding device, continuous punching device, high precision cold bending forming machine, fixed length cutting device, automatic folding frame device, electrical control system and other components; its main functions are automatic angle removal, Servo Automatic punching, automatic blanking, automatic forming, automatic folding frame, etc.
自動化生産線優點：
Advantages of automatic production line:
1、高度的自動化程序，減少人工操作；
1. Highly automated procedures to reduce manual operation;
2、工作效率高，提高企業産能；
2. High working efficiency, improve enterprise productivity;
3、整個工藝的生産流程穩定，提高産品的品質和一緻性；
3. The production process of the whole process is stable and the quality and consistency of the products are improved.
4、大批量生産，降低瞭企業生産成本 。
4. Mass production reduces the production cost of enterprises.
配電箱生産線工藝流程：
Distribution box production line process:
帶鋼上料→鋼卷放料→材料校平→高精度伺服送料→多工位組合式伺服沖孔→高精度冷彎成型→切斷→折框→收料→電氣控制系統
Strip feeding steel coil discharge material leveling high precision servo feeding multi-station combined servo punching high precision cold bending forming cutting folding frame feeding electrical control system
自動放料機、校平＼送料部分 、連續沖孔部分、成型部分、定尺切斷部分 、收料台 、電器控制櫃等部件組成。
Automatic feeder, leveling feeding part, continuous punching part, forming part, fixed length cut-off part, feeding table, electrical control cabinet and other components.
配電箱成型設備簡要參數
Brief Parameters of Shaping Equipment for Distribution Box
e、 底闆厚度 ：20mm
E. Floor thickness: 20mm
4、成型能力
4. Forming ability
a. 帶卷外徑： Φ1250mm（Max.）
A. Outer diameter of tape coil: 1250mm (Max.)
b. 材料成型厚度 ：0.4-1.0mm
B. Material forming thickness: 0.4-1.0mm
c. 産品寬度100mm-400mm可調
C. The width of the product is adjustable from 100mm to 400mm.
5、成型機組速度參數
5. Speed parameters of forming unit
a. 線速度 0－13m/min
A. Linear velocity 0-13m/min
b. 加速時間 ＜30秒
B. Acceleration time less than 30 seconds
6、成型精度
6. Forming accuracy
a. 剪切長度公差：≤±0.3mm/m
A. Shear length tolerance: <0.3m m/m
b. 寬度公差： ≤±0.3mm
B. Width tolerance: <0.3mm
c. 鐮 刀 彎 ： ≤2mm/m
C. Sickle bending: <2m m/m
d. 毛刺： ≤0.1mm（新刀刃在合理間隙剪切普碳鋼闆）
D. Burr: <0.1mm (new blade shearing plain carbon steel plate in reasonable clearance)
e. 高度公差 ：≤±0.3mm
E. Height tolerance: <0.3mm
? 以上公差以平坦無邊波之一級鋼卷爲前提。
The above tolerance is based on the first grade coil with flat edgeless wave.
? 表面品質：加工後成品表面不增加任何加工缺陷。
Surface quality: No processing defects are added to the surface of finished products after processing.
配電箱箱體冷彎成型設備的核心部件是軋輥模具，濰坊炜桦冷彎機械有限公司在軋輥制造方面，先由技術部進行的設計，經過嚴格審核後流轉到生産部加工，我們採用的材料材質都是非常的，爲保障軋輥的 使用壽命，我們有著嚴格有序的加工流程，雖然繁瑣一些，但是能夠讓客戶用著放心舒心，一切也是值得的。具體的軋輥加工流程這裏不便詳細說明，您有興趣的話可以找我們瞭解一下 。
The core component of cold bending forming equipment for distribution box body is roll mould. Weifang Weihua Cold Bending Machinery Co., Ltd. specializes in roll manufacturing. After strict examination, it is transferred to the production department for processing. The materials we adopt are of very high quality. In order to ensure the service life of rolls, we have a strict and orderly processing process, although complicated. It's trivial, but it's worth it to make customers feel at ease with it. Specific roll processing process here is not convenient to elaborate, if you are interested, you can find out about us.
配電箱自動冷彎成型生産線爲定制化設備，可根據客戶的不同需求，集成生産所需的衆多工藝，如自動換料機、切割和沖壓系統，以及複雜的焊接 、鉚接 、折彎 、搬運和包裝等系統 。這些都将爲提高生産能力帶來巨大的附加值。其生産的冷彎成型生産線設備：軋制材料的材質包括冷軋鋼帶 、熱軋鋼帶、酸洗闆（鋼帶）、彩鋼闆（鋼帶）、鍍鋅鋼帶和不鏽鋼帶等；高精度成型機制造能處理0.2mm—12mm厚金屬闆材；生産出來的型材尺寸精度可以控制在0.05毫米以内，這在國内具有地位。
The automatic cold bending production line for distribution boxes is customized equipment. It can integrate many processes required for production according to different needs of customers, such as automatic feeder, cutting and stamping system, and complex welding, riveting, bending, handling and packaging systems. All of these will bring huge added value to the improvement of production capacity. The cold bending production line equipment: the material of rolling material includes cold rolled steel strip, hot rolled steel strip, pickling plate (steel strip), coloured steel strip (steel strip), galvanized steel strip and stainless steel strip, etc. The high precision forming machine specializes in manufacturing thick metal sheet which can handle 0.2mm-12mm; the dimension precision of the produced profile can be controlled within 0.05mm, which is the leading industry in China. Position.
鋼帶厚度：1.0~2.0 mm
Strip thickness: 1.0-2.0 mm
鋼帶寬度：≤500mm,
Width of steel band: <500 mm,
軋輥材質：GCr15 淬火HRC58°-62°
Roll Material: GCr15 Quenched HRC58 Degree-62 Degree
液壓油型号：46#液壓油
Hydraulic Oil Type: 46 # Hydraulic Oil
齒輪油型号 ：18#齒輪油
Gear Oil Type: 18 # Gear Oil
總電機功率：27kw
Total motor power: 27 kw
液壓系統功率：3kw
Hydraulic system power: 3kw
承重鋼帶 ：3噸
Load-bearing steel strip: 3 tons
主要軋輥數量 ：18
Number of main rolls: 18
切斷尺寸公差：≤ ±0.5mm（長≤3000mm）
Cut-off dimension tolerance: <0.5mm (length <3000mm)
切斷模具材質： Cr12MoV
Cutting Die Material: Cr12MoV
氣源 ：0.5m³/Min；壓力爲0.7MPa
Gas source: 0.5m_/Min; pressure 0.7MPa
“炜桦冷彎”我公司是山東科技職業學院校企，注冊資金1015萬，擁有強大的設計研發能力，結合國際的設計理念，自主設計研發提供的基業電氣箱生産設備、電表箱成型設備、威圖櫃外殼一次成型生産線爲定制設備，弱電箱生産設備、動力箱殼體成型設備（自動送料、沖孔、折彎、焊接、成型 、一次完成）可根據客戶的不同需求，集成生産所需的衆多工藝，自動送料、沖孔 、成型、折彎、焊接等等。這些都将爲生産能力和産品品質帶來極大提高。炜桦冷彎自主研發生産威圖櫃骨架生産設備、威圖櫃外殼成型設備、綜合布線箱全自動成型設備、基業配電箱生産設備，不鏽鋼電氣櫃成型設備 、弱電箱殼體生産線、弱電布線箱生産設備。多媒體集線箱外殼自動折彎成型設備（自動送料、沖孔、折彎、焊接、成型、一次完成）。
"Weibi Cold Bending" Company is a school enterprise of Shandong Vocational College of Science and Technology, with registered capital of 10.15 million. It has strong design and development ability. Combining with the advanced international design concept, we independently design and provide basic electrical box production equipment, watt-hour meter box forming equipment, Weitu cabinet forming production line as customized equipment, weak electric box production equipment, power box forming equipment (self-made). Dynamic feeding, punching, bending, welding, forming, one-time completion) according to the different needs of customers, integrated production needs of many processes, automatic feeding, punching, forming, bending, welding and so on. All of these will greatly improve the production capacity and product quality. Weibi cold bending independent research and development and production of Weitu cabinet skeleton production equipment, Weitu cabinet forming equipment, integrated cabinet automatic forming equipment, basic distribution box production equipment, stainless steel electrical cabinet forming equipment, weak cabinet production line, weak cabinet production equipment. Multimedia hubs automatic bending forming equipment (automatic feeding, punching, bending, welding, forming, one-time completion).
a. 電源 ： 380V/50HZ/3PH
Power supply: 380V/50HZ/3PH
b. 裝機容量： 約31Kw
B. Installation capacity: about 31Kw
c. 成型速度： 0－13m/min
C. Molding speed: 0-13m/min
d. 剪切方式： 伺服前剪
D. Cutting mode: Servo front shear
e. 驅動電機： 開卷機馬達 4KW
E. Driving motor: uncoiler motor 4KW
調平機馬達 2.2KW
Leveling Machine Motor 2.2KW
液壓沖孔切斷及液壓張緊馬達（兩台） 11KW+7.5KW
Hydraulic Punch Cutting and Hydraulic Tension Motor (Two) 11KW+7.5KW
成型主機馬達 5.5KW
Molding Host Motor 5.5KW
伺服電機馬達 2KW
Servomotor motor 2KW
f. 占地面積(約)：長24m×寬3m （主機規格7mX1.7m）
F. Coverage (approximate): 24m long by 3M wide (host specification 7mX1.7m)
g. 生産線方向：由左至右（在操作台面向機組）。
G. Direction of production line: from left to right (facing unit at operating table).
h. 設備顔色：（客戶選擇）
H. Equipment color: (customer selection)
i. 機組設備設計可滿足12小時連續生産
I. Unit equipment design can meet 12 hours continuous production
j. 運行環境：
J. Operating environment:
1：電源電壓：380V±10%/三相四線，頻率：50HZ 總功率：約31KW
1: Power supply voltage: 380V + 10%/three-phase four-wire, frequency: 50HZ total power: about 31KW
2： 環境溫度：0-40℃，相對濕度：60-95%RH。
2: ambient temperature: 0-40 C, relative humidity: 60-95% RH.
二．設備組成
II. Equipment Composition
1. 動力開料機及液壓張緊裝置
1. Power feeder and hydraulic tensioner
2. 動力調平機
2. Power Leveling Machine
3. 伺服沖孔切斷裝置
3. Servo Punch Cutting Device
4. 輸送台
4. conveyor
5. 成型主機
5. Forming Host
6. 液壓折邊機
6. Hydraulic hemming machine
7. 液壓系統
7. Hydraulic system
8. 電氣設備
8. Electrical equipment
9. 成品托料輥
9. finished product support roll
消火栓箱生産工藝流程：
被動開卷→ 校平→送料→沖壓→導向進料→輥壓成型→數控折彎→定尺切斷→托料出闆
http://www.hbaddqa.cn
