消火栓箱自動生産線技術參數 ：
開卷：被動上料架
放料架承重:5T
機架：採用方管焊接
中闆厚 ：18mm
成型機導向進料架形式：側向滾輪式
成型機形式：牆闆式鏈傳動
傳動方式:齒輪箱
成型機線速度：7-10m/min
成型機道數：七輥校平16道成型。
軋輥材料 ：軸承鋼
軋輥熱處理：HRC58°-60
液壓站電機：5.5KW
液壓站油泵：齒輪泵
切斷方式：無極切斷，無需更換切刀磨具
軋制厚度 ：1.0-3.0mm
消防箱作爲配備水 、水袋等配件的消防行業的*産品，近年來随著經濟的高速發展和百姓的安全意識的增強 ，使用量也大幅提高 ，炜桦研發的這套優質消防箱成型設備具備高效率高品質高精度的智能化連續生産特點 ，通過将鋼卷開卷後進行一系列的校平送料、沖孔切角、滾壓成型、數控折彎、切斷之後就能出來整個箱子的四邊框體，敲落孔也可以在線上直接沖出，想要調節規格的話可以配置手動搖輪調節和電動調節 ，都是沒有問題的，技術人員設計的時候已經充分考慮到瞭客戶的方便性，以人爲本。質保期爲12個月，從到我們廠驗收合格 ，拉回公司之日起 ，除易損耗的件外，其餘免費保修，終身提供技術服務，設備質量與售後服務雙線赢得客戶信賴 。
設備結構及系統配置：
Equipment structure and system configuration:
概述：該生産線主要由放料機、調平機、沖孔切斷機、輸送台 、成型主機 、液壓折邊機、成品托料裝置、液壓系統、電氣控制部分及安全防護部分組成。
Overview: The production line is mainly composed of feeder, leveler, punch cutter, conveyor, forming machine, hydraulic folding machine, finished product supporting device, hydraulic system, electrical control part and safety protection part.
1．放料機 ：用於存入放卷料並給成形部分提供闆料 ，5噸電動放料機液壓張緊 。
1. Feeder: Used for storing coil and supplying sheet metal to forming part, hydraulic tension of 5 ton electric feeder.
2．整平機：9輥精密整平（上4下5），2.2KW電動送料，用於卷料平直並消除材料應力。
2. Leveling machine: 9 rolls precision leveling (top 4 down 5), 2.2KW electric feeding, used for coiling straightening and eliminating material stress.
3．伺服送料機：含2KW伺服系統，精密送料器 ，沖孔裝置（模具）和切斷裝置。
3. Servo feeder: including 2KW servo system, precision feeder, punching device (die) and cutting device.
2．成型主機 ：此生産線的主機機座採用100*100*3MM方鋼焊接，機架採用整體式固定牌坊 ，側闆採用25mm鋼闆，支承部分均採用優質閩台軸承，進料採用滾輪式，出料採用扭動上下調節 ，主機鋼性好，且結構穩定。
2. Forming main frame: The main frame of this production line is welded with 100*100*3MM square steel, the frame is fixed with integral archway, the side plate is 25mm steel plate, the supporting part adopts high-quality Taiwanese bearings, the feeding part adopts roller type, the feeding part adopts torsion adjustment, the main frame is good in steel and the structure is stable.
B:滾壓模具（軋辘）：16組輥輪成型，均採用優質Gr12模具鋼 ，HRC達58~60o均採用精密數控機床加工，精度爲6~7級，表面粗糙度達0.8 以上，成形尺寸精確 ，成形工件表面無劃傷。
B: Rolling dies (rollers): 16 groups of rollers are formed with high quality Gr12 die steel, HRC up to 58~60o are processed with precision CNC machine tools, accuracy is 6~7 grades, surface roughness is more than 0.8, forming dimension is accurate, no scratches on the surface of the formed workpiece.
C:傳動部分：是生産線成形動力的輸送部分 ，其動力由主電機到減速箱 ，再由減速箱通過齒輪傳送到主動輪上，主動輪通過過度齒輪傳動，使得上下軋辘同步轉動。
C: Driving part: It is the conveying part of the forming power of the production line. Its power is transferred from the main motor to the reducer, and then from the reducer to the driving wheel through gears. The driving wheel is driven by excessive gears, so that the upper and lower rollers rotate synchronously.
3．定長折彎部分：由定長裝置及折彎機構組成。定長裝置是通過激光探頭結合編碼器定長，當闆料走到定尺長度時，通過PLC控制折彎産品。
3. Fixed length bending part: It consists of fixed length device and bending mechanism. The fixed length device is fixed by laser probe combined with encoder. When the sheet reaches the fixed length, the bending product is controlled by PLC.
生産線主要技術參數：
Main technical parameters of production line:
材料規格：Q235冷軋帶鋼，鍍鋅帶鋼
Material Specification: Q235 Cold Rolled Strip, Galvanized Strip
材料厚度：0.6→1.2mm（可定制）
Material thickness: 0.6 1.2mm (customizable)
生産速度：2隻/分鍾
Production speed: 2 per minute
生産規格 ：箱體大小：250*300--800*1000；（可定制）
Production Specification: Box Size: 250*300-800*1000; (Customizable)
箱子深度 ：160/180/200/250（可定制）
Box depth: 160/180/200/250 (customizable)
電壓參數：380V/415V，50Hz, 3相
Voltage parameters: 380V/415V, 50Hz, 3-phase
氣源 ：0.5m3/Min；壓力爲0.7MPa
Gas source: 0.5m3/Min; pressure: 0.7MPa
液壓油型号：46#液壓油
Hydraulic Oil Type: 46 # Hydraulic Oil
齒輪油型号：18#齒輪油
Gear Oil Type: 18 # Gear Oil
軋輥材質：Cr12數控加工 ；淬火處理硬度HRC58°-60°
Roll material: Cr12 numerical control processing; hardness of quenching treatment HRC58 - 60.
驅動電機：變頻電機驅動
Driving motor: variable frequency motor drive
總電機功率：25kw
Total motor power: 25 kW
切斷模具材質 ： Cr12MoV
Cutting Die Material: Cr12MoV
傳動模式：齒輪箱
Drive mode: gearbox
切斷方式：液壓切斷
Cut-off mode: hydraulic cut-off
切斷尺寸公差：≤ ±0.5mm（長≤1000mm）
Cut-off dimension tolerance: <0.5mm (length <1000mm)
操作系統：觸摸屏人機界面操控
Operating System: Man-machine Interface Control of Touch Screen
電氣控制：三菱PLC程序控制
Electrical control: Mitsubishi PLC program control
占地空間： 20*2*3米（長×寬×高）
Coverage space: 20*2*3 m (length width height)
電器櫃成型機，配電箱外框沖孔折彎一次成型設備“炜桦冷彎”我們更專業
Electrical cabinet forming machine, one-time forming equipment for punching and bending the outer frame of distribution box "cold bending of birch" we are more professional
新型箱體産品特點：
Features of new box products:
我公司研發的配電箱加工生産線爲配電箱一次成型設備。該設備打破瞭傳統生産方式，對多個工藝步驟進行瞭優化改進，使配電箱钣金加工的綜合生産效率提高3倍以上，部分環節工序可提高效率10倍以上！日生産箱體1000隻，在人員和場地減少的情況下，實現實際生産效率增加數倍；伺服控制和高精度冷彎成型等多項國家技術，確保瞭箱體的钣金制造精度，實現箱體機械強度更高。
The distribution box processing line developed by our company is the primary forming equipment of the distribution box. The equipment breaks the traditional production mode, optimizes and improves several process steps, and improves the overall production efficiency of sheet metal processing of distribution box by more than three times, and some process steps can improve efficiency by more than 10 times. The daily production of 1000 boxes, in the case of reduced personnel and site, to achieve a multiplier of the actual production efficiency; servo control and high-precision cold bending forming and other national technologies, to ensure the accuracy of the box sheet metal manufacturing, to achieve higher mechanical strength of the box.
該機組設備占地約50平方米，設備組成主要包括：放料裝置、校平裝置、自動送料裝置、連續沖孔裝置、高精度冷彎成型主機、定尺切斷裝置、自動折框裝置、電氣控制系統等部件組成；主要功能：自動去角、伺服自動沖孔、自動下料、自動成型、自動折框等。
The unit covers an area of about 50 square meters, and its equipment composition mainly includes: discharging device, leveling device, automatic feeding device, continuous punching device, high precision cold bending forming machine, fixed length cutting device, automatic folding frame device, electrical control system and other components; its main functions are automatic angle removal, Servo Automatic punching, automatic blanking, automatic forming, automatic folding frame, etc.
生産線主要技術參數：
Main technical parameters of production line:
材料規格：Q235冷軋帶鋼，鍍鋅帶鋼
Material Specification: Q235 Cold Rolled Strip, Galvanized Strip
材料厚度：0.6→1.2mm（可定制）
Material thickness: 0.6 1.2mm (customizable)
生産速度：2隻/分鍾
Production speed: 2 per minute
生産規格：箱體大小：250*300--800*1000；（可定制）
Production Specification: Box Size: 250*300-800*1000; (Customizable)
箱子深度：160/180/200/250（可定制）
Box depth: 160/180/200/250 (customizable)
電壓參數：380V/415V，50Hz, 3相
Voltage parameters: 380V/415V, 50Hz, 3-phase
氣源：0.5m3/Min；壓力爲0.7MPa
Gas source: 0.5m3/Min; pressure: 0.7MPa
液壓油型号：46#液壓油
Hydraulic Oil Type: 46 # Hydraulic Oil
齒輪油型号：18#齒輪油
Gear Oil Type: 18 # Gear Oil
軋輥材質：Cr12數控加工 ；淬火處理硬度HRC58°-60°
Roll material: Cr12 numerical control processing; hardness of quenching treatment HRC58 - 60.
驅動電機：變頻電機驅動
Driving motor: variable frequency motor drive
總電機功率：25kw
Total motor power: 25 kW
切斷模具材質： Cr12MoV
Cutting Die Material: Cr12MoV
傳動模式：齒輪箱
Drive mode: gearbox
切斷方式：液壓切斷
Cut-off mode: hydraulic cut-off
切斷尺寸公差：≤ ±0.5mm（長≤1000mm）
Cut-off dimension tolerance: <0.5mm (length <1000mm)
操作系統：觸摸屏人機界面操控
Operating System: Man-machine Interface Control of Touch Screen
電氣控制：三菱PLC程序控制
Electrical control: Mitsubishi PLC program control
占地空間： 20*2*3米（長×寬×高）
Coverage space: 20*2*3 m (length width height)
電器櫃成型機，配電箱外框沖孔折彎一次成型設備“炜桦冷彎”我們更專業
Electrical cabinet forming machine, one-time forming equipment for punching and bending the outer frame of distribution box "cold bending of birch" we are more professional
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http://www.hbaddqa.cn
