新型箱體産品特點：
Features of new box products:
我公司研發的配電箱加工生産線爲配電箱一次成型設備。該設備打破瞭傳統生産方式，對多個工藝步驟進行瞭優化改進，使配電箱钣金加工的綜合生産效率提高3倍以上，部分環節工序可提高效率10倍以上！日生産箱體1000隻，在人員和場地減少的情況下 ，實現實際生産效率增加數倍；伺服控制和高精度冷彎成型等多項國家技術，確保瞭箱體的钣金制造精度，實現箱體機械強度更高 。
The distribution box processing line developed by our company is the primary forming equipment of the distribution box. The equipment breaks the traditional production mode, optimizes and improves several process steps, and improves the overall production efficiency of sheet metal processing of distribution box by more than three times, and some process steps can improve efficiency by more than 10 times. The daily production of 1000 boxes, in the case of reduced personnel and site, to achieve a multiplier of the actual production efficiency; servo control and high-precision cold bending forming and other national technologies, to ensure the accuracy of the box sheet metal manufacturing, to achieve higher mechanical strength of the box.
該機組設備占地約50平方米，設備組成主要包括：放料裝置 、校平裝置、自動送料裝置 、連續沖孔裝置、高精度冷彎成型主機、定尺切斷裝置、自動折框裝置、電氣控制系統等部件組成；主要功能：自動去角 、伺服自動沖孔、自動下料、自動成型、自動折框等。
The unit covers an area of about 50 square meters, and its equipment composition mainly includes: discharging device, leveling device, automatic feeding device, continuous punching device, high precision cold bending forming machine, fixed length cutting device, automatic folding frame device, electrical control system and other components; its main functions are automatic angle removal, Servo Automatic punching, automatic blanking, automatic forming, automatic folding frame, etc.
生産線主要技術參數：
Main technical parameters of production line:
材料規格：Q235冷軋帶鋼 ，鍍鋅帶鋼
Material Specification: Q235 Cold Rolled Strip, Galvanized Strip
材料厚度 ：0.6→1.2mm（可定制）
Material thickness: 0.6 1.2mm (customizable)
生産速度：2隻/分鍾
Production speed: 2 per minute
生産規格：箱體大小：250*300--800*1000；（可定制）
Production Specification: Box Size: 250*300-800*1000; (Customizable)
箱子深度：160/180/200/250（可定制）
Box depth: 160/180/200/250 (customizable)
電壓參數：380V/415V，50Hz, 3相
Voltage parameters: 380V/415V, 50Hz, 3-phase
氣源：0.5m3/Min；壓力爲0.7MPa
Gas source: 0.5m3/Min; pressure: 0.7MPa
液壓油型号 ：46#液壓油
Hydraulic Oil Type: 46 # Hydraulic Oil
齒輪油型号：18#齒輪油
Gear Oil Type: 18 # Gear Oil
軋輥材質：Cr12數控加工 ；淬火處理硬度HRC58°-60°
Roll material: Cr12 numerical control processing; hardness of quenching treatment HRC58 - 60.
驅動電機：變頻電機驅動
Driving motor: variable frequency motor drive
總電機功率：25kw
Total motor power: 25 kW
切斷模具材質： Cr12MoV
Cutting Die Material: Cr12MoV
傳動模式：齒輪箱
Drive mode: gearbox
切斷方式：液壓切斷
Cut-off mode: hydraulic cut-off
切斷尺寸公差：≤ ±0.5mm（長≤1000mm）
Cut-off dimension tolerance: <0.5mm (length <1000mm)
操作系統：觸摸屏人機界面操控
Operating System: Man-machine Interface Control of Touch Screen
電氣控制 ：三菱PLC程序控制
Electrical control: Mitsubishi PLC program control
占地空間 ： 20*2*3米（長×寬×高）
Coverage space: 20*2*3 m (length width height)
電器櫃成型機，配電箱外框沖孔折彎一次成型設備“炜桦冷彎”我們更專業
Electrical cabinet forming machine, one-time forming equipment for punching and bending the outer frame of distribution box "cold bending of birch" we are more professional
“炜桦冷彎”我公司是山東科技職業學院校企，注冊資金1015萬，擁有強大的設計研發能力，結合國際先進的設計理念 ，自主設計研發提供的基業電氣箱生産設備、電表箱成型設備 、威圖櫃外殼一次成型生産線爲定制設備，弱電箱生産設備、動力箱殼體成型設備（自動送料、沖孔、折彎、焊接、成型、一次完成）可根據客戶的不同需求，集成生産所需的衆多工藝，自動送料、沖孔 、成型、折彎、焊接等等 。這些都将爲生産能力和産品品質帶來極大提高 。炜桦冷彎自主研發生産威圖櫃骨架生産設備 、威圖櫃外殼成型設備、綜合布線箱全自動成型設備、基業配電箱生産設備，不鏽鋼電氣櫃成型設備、弱電箱殼體生産線、弱電布線箱生産設備。多媒體集線箱外殼自動折彎成型設備（自動送料、沖孔、折彎、焊接、成型、一次完成）。
"Weibi Cold Bending" Company is a school enterprise of Shandong Vocational College of Science and Technology, with registered capital of 10.15 million. It has strong design and development ability. Combining with the advanced international design concept, we independently design and provide basic electrical box production equipment, watt-hour meter box forming equipment, Weitu cabinet shell forming production line as customized equipment, weak electric box production equipment, power box shell forming equipment (self-made). Dynamic feeding, punching, bending, welding, forming, one-time completion) according to the different needs of customers, integrated production needs of many processes, automatic feeding, punching, forming, bending, welding and so on. All of these will greatly improve the production capacity and product quality. Weibi cold bending independent research and development and production of Weitu cabinet skeleton production equipment, Weitu cabinet shell forming equipment, integrated cabinet automatic forming equipment, basic distribution box production equipment, stainless steel electrical cabinet forming equipment, weak cabinet shell production line, weak cabinet production equipment. Multimedia hubs shell automatic bending forming equipment (automatic feeding, punching, bending, welding, forming, one-time completion).
a. 電源 ： 380V/50HZ/3PH
Power supply: 380V/50HZ/3PH
b. 裝機容量： 約31Kw
B. Installation capacity: about 31Kw
c. 成型速度 ： 0－13m/min
C. Molding speed: 0-13m/min
d. 剪切方式： 伺服前剪
D. Cutting mode: Servo front shear
e. 驅動電機： 開卷機馬達 4KW
E. Driving motor: uncoiler motor 4KW
調平機馬達 2.2KW
Leveling Machine Motor 2.2KW
液壓沖孔切斷及液壓張緊馬達（兩台） 11KW+7.5KW
Hydraulic Punch Cutting and Hydraulic Tension Motor (Two) 11KW+7.5KW
成型主機馬達 5.5KW
Molding Host Motor 5.5KW
伺服電機馬達 2KW
Servomotor motor 2KW
f. 占地面積(約)：長24m×寬3m （主機規格7mX1.7m）
F. Coverage (approximate): 24m long by 3M wide (host specification 7mX1.7m)
g. 生産線方向 ：由左至右（在操作台面向機組）。
G. Direction of production line: from left to right (facing unit at operating table).
h. 設備顔色 ：（客戶選擇）
H. Equipment color: (customer selection)
i. 機組設備設計可滿足12小時連續生産
I. Unit equipment design can meet 12 hours continuous production
j. 運行環境：
J. Operating environment:
1：電源電壓：380V±10%/三相四線，頻率：50HZ 總功率：約31KW
1: Power supply voltage: 380V + 10%/three-phase four-wire, frequency: 50HZ total power: about 31KW
2： 環境溫度：0-40℃，相對濕度 ：60-95%RH。
2: ambient temperature: 0-40 C, relative humidity: 60-95% RH.
二．設備組成
II. Equipment Composition
1. 動力開料機及液壓張緊裝置
1. Power feeder and hydraulic tensioner
2. 動力調平機
2. Power Leveling Machine
3. 伺服沖孔切斷裝置
3. Servo Punch Cutting Device
4. 輸送台
4. conveyor
5. 成型主機
5. Forming Host
6. 液壓折邊機
6. Hydraulic hemming machine
7. 液壓系統
7. Hydraulic system
8. 電氣設備
8. Electrical equipment
9. 成品托料輥
9. finished product support roll
:滾壓模具（軋辘）：16組輥輪成型，均採用優質Gr12模具鋼，HRC達58~60o均採用精密數控機床加工，精度爲6~7級，表面粗糙度達0.8 以上，成形尺寸精確，成形工件表面無劃傷。
設備結構及系統配置：
Equipment structure and system configuration:
概述：該生産線主要由放料機、調平機、沖孔切斷機、輸送台、成型主機、液壓折邊機、成品托料裝置、液壓系統、電氣控制部分及安全防護部分組成。
Overview: The production line is mainly composed of feeder, leveler, punch cutter, conveyor, forming machine, hydraulic folding machine, finished product supporting device, hydraulic system, electrical control part and safety protection part.
成型主機：此生産線的主機機座採用100*100*3MM方鋼焊接，機架採用整體式固定牌坊 ，側闆採用25mm鋼闆，支承部分均採用優質閩台軸承，進料採用滾輪式 ，出料採用扭動上下調節 ，主機鋼性好，且結構穩定。
Forming machine: The main frame of this production line is welded with 100*100*3MM square steel, the frame adopts integral fixed archway, the side plate adopts 25mm steel plate, the supporting part adopts high-quality Taiwanese bearings, the feeding part adopts roller type, the discharging part adopts torsion up and down adjustment, the main machine has good steel and stable structure.
B:滾壓模具（軋辘）：16組輥輪成型，均採用優質Gr12模具鋼，HRC達58~60o均採用精密數控機床加工，精度爲6~7級，表面粗糙度達0.8 以上，成形尺寸精確，成形工件表面無劃傷。
B: Rolling dies (rollers): 16 groups of rollers are formed with high quality Gr12 die steel, HRC up to 58~60o are processed with precision CNC machine tools, accuracy is 6~7 grades, surface roughness is more than 0.8, forming dimension is accurate, no scratches on the surface of the formed workpiece.
C:傳動部分：是生産線成形動力的輸送部分，其動力由主電機到減速箱，再由減速箱通過齒輪傳送到主動輪上，主動輪通過過度齒輪傳動，使得上下軋辘同步轉動。
C: Driving part: It is the conveying part of the forming power of the production line. Its power is transferred from the main motor to the reducer, and then from the reducer to the driving wheel through gears. The driving wheel is driven by excessive gears, so that the upper and lower rollers rotate synchronously.
3．定長折彎部分：由定長裝置及折彎機構組成。定長裝置是通過激光探頭結合編碼器定長，當闆料走到定尺長度時，通過PLC控制折彎産品。
3. Fixed length bending part: It consists of fixed length device and bending mechanism. The fixed length device is fixed by laser probe combined with encoder. When the sheet reaches the fixed length, the bending product is controlled by PLC.
4．托料架 ：此裝置在成型機的後面，根據産品長度的不同合理排布。
4. Bracket: The device is arranged reasonably in the back of the forming machine according to the length of the product.
5．電控系統 ：整條生産線採用集中控制，元件採用進口及國産上等優質産品，或由客戶*，标準件元件採用閩台品牌。設備電控元件的安裝符合國家規定，線号清晰。
5. Electronic control system: The whole production line adopts centralized control. The components are imported and domestic high-quality products, or designated by customers. The standard components are made of Taiwan brand. The installation of the electronic control components of the equipment conforms to the national regulations, and the line number is clear.
操作系統：觸摸屏
Operating System: Touch Screen
控制方式：PLC
Control mode: PLC
傳動模式：齒輪箱
Drive mode: gearbox
材料規格：Q235
Material Specification: Q235
生産速度：0-15m
Production speed: 0-15m
切斷方式：液壓切斷
Cut-off mode: hydraulic cut-off
電壓參數：380V/415V，50Hz, 3相
Voltage parameters: 380V/415V, 50Hz, 3-phase
電氣控制：PLC
Electrical control: PLC
驅動電機：變頻電機驅動
Driving motor: variable frequency motor drive
鋼帶厚度：0-6mm
Strip thickness: 0-6mm
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